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Project: Bulk Ingredients Handling

Final Product: Candy and Gum

Project Scope: Railcar Unloading • Bulk Storage-(2) 5776 Ft3 Silos • Sifting and Pneumatic Transfer System • Sugar Milling System • Central Dust Collection Systems • Hazardous Classification Adherence • Dehumidification and Conditioning of All Conveying Air • Programmable Logic Control System • Ferrous Metal Removal

Materials Handled: Granulated Sugar • Powdered Sugar • Dextrose

Solution Overview

Powdered Sugar Production: The milling process creates another unique set of problems. Because of the presence of a combustible material (starch) in an enclosed environment, safeguards were provided to meet NEMA Class I, Division 1 requirements. Shick engineers worked closely with the client's architects and engineers to incorporate features into the building, electrical system and equipment design. Because fracturing of the sugar crystals produces heat, the milling system utilizes an anti-caking agent (starch), as well as vacuum sweeping of the mill with conditioned air for clean, efficient transfer and storage.

Heat and Humidity Control: In order to avoid caramelizing due to extreme temperature and high humidity, Shick designed a comprehensive conditioned air system. A regenerative desiccant drying and air and water-assisted cooling system produced an ideal environment for successful transfer of these sensitive products.

Rail and Truck Unloading: Shick's design included the installation of two new rail unloading systems and a separate truck unloading station to satisfy the customer's increased capacity and production requirements.